The Flexo Factor introduces the ACE Vertical Plate Cleaning System.
We help improve your process by providing the automatic equipment to clean your flexo printing plates.
ACE Vertical Plate Cleaning System Features
Models and capacity:
- LCV-30S for plates up to 66.929 x 98.425 inches.
- LCV-40S for plates up to 82.677 x 110.236 inches.
Design and ergonomics
- Vertical format reduces footprint and makes loading large plates easier.
- Clear folding doors let operators monitor the cleaning cycle.
Cleaning technology
- High-pressure spray nozzles plus cleaning brushes deliver mechanical and hydraulic cleaning action.
- Uses a water and detergent blend with heated solution for improved ink removal.
This ergonomically designed machine with its vertical format gives every printer the ability to clean printing plates in a fast and efficient manner with minimal operator effort. With its clear folding doors the operator can watch the printing plate cleaning process. This machine is designed to easily handle the largest printing plates or multiple smaller plates. The cleaning process is carried out with a combination of high pressure spray nozzles and cleaning brushes. It uses a blend of water and detergent. All parts which come in contact with the cleaning solution are manufactured using stainless steel. This machine is designed for washing printing plates, air drying them, and heats the cleaning solution for optimal cleaning results.
Flexo plate cleaners remove ink, debris, and residue from photopolymer plates to restore print quality, reduce waste, and extend plate life. Automated systems deliver consistent cleaning, faster turnaround, and lower risk of plate damage compared with manual scrubbing.
Key Considerations When Choosing an Automatic Plate Cleaner:
- Plate size and format — maximum plate dimensions and whether the machine handles multiple plates at once.
- Cleaning method — brush, high-pressure spray, ultrasonic, or contact-free in-line cleaning.
- Drying and handling — integrated air drying or warm-air knives for immediate reuse.
- Materials and construction — stainless steel wetted parts and corrosion-resistant components for longevity.
- Chemical compatibility and consumables — recommended cleaning liquids and closed-loop options to reduce waste.
ACE Vertical Plate Cleaning System Features
Models and capacity
- LCV-30S for plates up to 66.929 x 98.425 inches.
- LCV-40S for plates up to 82.677 x 110.236 inches.
Design and ergonomics
- Vertical format reduces footprint and makes loading large plates easier.
- Clear folding doors let operators monitor the cleaning cycle.
Cleaning technology
- High-pressure spray nozzles plus cleaning brushes deliver mechanical and hydraulic cleaning action.
- Uses a water and detergent blend with heated solution for improved ink removal.
Construction and handling
- Stainless steel components in contact with cleaning solution for corrosion resistance.
- Air drying after wash cycle prepares plates for immediate reuse or storage.
Benefits of the ACE Vertical System
- Handles very large plates with minimal operator effort, improving throughput for wide-format and corrugated applications.
- Visible process control through folding doors reduces operator uncertainty and supports quality checks.
- Gentle but effective cleaning using combined spray and brush action reduces the risk of plate damage while removing stubborn inks.
- Durable construction and heated cleaning solution improve consistency and lower maintenance downtime
Typical Applications
- Wide web flexo and corrugated printing where plate sizes exceed standard horizontal washers.
- Prepress departments that require fast turnaround and repeatable cleaning for multiple plate sizes.
- Operations seeking to reduce manual handling and plate damage while improving print consistency.
Installation, Consumables, and Support
- Installation — plan for water, drain, electrical, and ventilation for heated solutions and drying.
- Consumables — use manufacturer-recommended detergents and low-VOC options to match ink types and environmental goals.
- Service and training — choose suppliers that provide on-site commissioning, operator training, and spare-parts support to minimize downtime.
Contact The Flexo Factor for model availability, pricing, and a tailored recommendation to fit your plate sizes and production schedule.
Polymer plate cleaners deliver fast, consistent removal of ink, debris, and photopolymer residue to restore plate detail and extend plate life. These systems are engineered to protect delicate reliefs while removing stubborn solvent, water‑based, and UV inks, making polymer plate cleaners a smart investment for repeatable print quality.
Photopolymer plate cleaners are formulated and configured specifically for photopolymer flexo plates, combining gentle mechanical action with chemistry that lifts cured and uncured ink without swelling or etching the plate surface. Regular use of photopolymer plate cleaners reduces press make‑ready time and lowers waste from damaged plates.
Plate cleaning equipment ranges from compact bench units to fully automated inline systems that integrate with prepress and press workflows. Choosing the right plate cleaning equipment depends on plate size, ink type, throughput needs, and whether drying and inspection are required after cleaning.
Flexo plate cleaners designed for production environments balance aggressive ink removal with plate safety, using controlled brush pressure, heated detergents, and high‑efficiency spray patterns. Investing in modern flexo plate cleaners improves first‑run print consistency and reduces operator handling time.
Flexo polymer plate cleaners combine polymer‑safe chemistries with mechanical cleaning heads to remove both water‑based and solvent inks while preserving plate durometer and fine highlight detail. For shops running mixed substrates, flexo polymer plate cleaners minimize the risk of plate distortion and repeat job variability.
Flexographic plate cleaners support high‑volume corrugated, flexible packaging, and wide‑web operations by delivering repeatable cleaning cycles and integrated drying. Well‑specified flexographic plate cleaners cut downtime and help maintain color fidelity across long production runs.
Vertical plate cleaning equipment saves valuable floor space and simplifies loading for large plates, offering ergonomic advantages for wide‑format and corrugated plates. The vertical orientation of vertical plate cleaning equipment also improves operator visibility during cycles and reduces the footprint compared with horizontal conveyors.
Corrugated plate cleaning equipment is built to handle oversized plates and heavy ink loads typical of corrugated box production, with robust spray systems and long‑reach brushes that remove adhesive and board dust as well as ink. Choosing corrugated plate cleaning equipment designed for heavy duty use prevents plate damage and speeds turnaround for large format jobs.
Wide web plate cleaning equipment supports plates used on wide‑web flexo presses, combining large‑area coverage with consistent detergent distribution and rapid drying to keep long‑run jobs on schedule. Reliable wide web plate cleaning equipment reduces make‑ready waste and helps maintain registration and print density across the web.
Printing plate cleaning equipment and automatic flexo plate cleaning equipment automate repetitive cleaning tasks, reduce manual scrubbing, and deliver consistent results that protect plate geometry and print fidelity. Automatic polymer plate cleaners with programmable cycles and integrated drying are ideal for shops that need repeatable, hands‑free cleaning for mixed plate inventories.
Call to Action Contact The Flexo Factor to match the right plate cleaning equipment to your plate sizes, ink systems, and production volumes and to schedule a demo of automatic flexo plate cleaners and vertical cleaning solutions.
Contact The Flexo Factor for model availability, pricing, and a tailored recommendation to fit your plate sizes and production schedule.