Feed Rolls

Precision Feed Rolls for Corrugated and Flexographic Printing industries

Feed rolls are critical components in corrugated and flexographic printing systems. These rolls guide, grip, and transport substrates such as paper, board, and film through the press with accuracy and consistency. At The Flexo Factor, we supply and service feed rolls from National Roll Kote and other trusted manufacturers, ensuring that printers achieve maximum efficiency and reliability in every production run.

What Are Feed Rolls?

Feed rolls, sometimes referred to as feeder rolls, are engineered to maintain precise control over substrate movement. They apply uniform pressure and grip, preventing slippage and misalignment during printing or converting. By stabilizing the substrate, feed rolls help maintain registration, reduce waste, and improve overall print quality.

Why Feed Rolls Matter

In high-speed printing environments, even minor substrate misalignment can lead to costly defects. Feed rolls ensure that materials move smoothly through the press, minimizing downtime and maximizing throughput. Their role is essential in corrugated board production, label printing, and specialty packaging applications where accuracy and consistency are non-negotiable.

Construction and Materials

High-performance feed rolls are manufactured from durable steel cores with precision-ground surfaces. Many rolls are coated with urethane or rubber compounds to enhance grip and abrasion resistance. National Roll Kote offers advanced compounds such as Polykote 1030 for single durometer feed rolls and Dualkote 3065 with a 30 shore A inner layer to reduce board crush and a 65 shore A outer layer that will outlast conventional urethane coatings, which deliver superior traction, solvent resistance, and extended service life. These materials are engineered to withstand continuous pressroom use while maintaining consistent performance.

Rebuilding and Reconditioning Services

Over time, feed rolls experience wear from friction, pressure, and exposure to inks or adhesives. Rather than replacing rolls entirely, rebuilding services restore them to original specifications. The Flexo Factor partners with National Roll Kote to provide reconditioning that includes resurfacing, regrinding, and recoating. Rebuilt feed rolls extend service life, reduce costs, and maintain the precision required for demanding print applications.

Applications Across Industries

Feed rolls are used in corrugated OEM equipment, flexographic presses, and specialty converting systems. They play a vital role in packaging, food and beverage labeling, pharmaceutical printing, and industrial applications. Wherever substrates must be transported with accuracy, feed rolls deliver the performance needed to meet production goals and quality standards.

Authorized Agent for National Roll Kote

The Flexo Factor is proud to be an authorized agent for National Roll Kote, a leader in roll technology. This partnership allows us to provide direct access to new feed rolls, rebuilding services, and technical expertise. Customers benefit from genuine NRK products backed by decades of innovation and proven reliability.

Contact The Flexo Factor

For new feed rolls, rebuilding services, or technical consultation, contact The Flexo Factor today. We help printers and converters improve quality, reduce costs, and extend equipment life with precision feed rolls from National Roll Kote and several other manufacturers.